FlowActives® microencapsulation: how it works and why it is revolutionizing nutraceutical supplements

 

In today’snutraceuticalindustry, innovationgoesbeyondingredientefficacy. It increasingly involves technological manageability, long-term stability, and the final user experience. Many high-value functional ingredients — oils, botanical extracts, fat-soluble vitamins, and natural flavors — present technical challenges that limit their use in advanced formulations.

This is where FlowActives® technology by IPS comes into play. It is a microencapsulation approach designed to solve real formulation and processing issues, transforming complex ingredients into stable, free-flowing, and easy-to-handle forms.

How FlowActives® microencapsulation works

FlowActives® technology is based on a coacervation microencapsulation process that incorporates functional ingredients into a flexible and permeable biopolymeric matrix.
This coating acts as a gentle protective barrier, shielding the ingredient from oxygen, moisture, and light, while preserving its intrinsic characteristics and functional profile.

The result is a microencapsulated system developed not only to protect active ingredients, but above all to enhance their technological performance within nutraceutical formulations.

Key advantages of FlowActives® technology

  • Improved flowability and processability
    Oily or viscous ingredients can be converted into free-flowing powders, suitable for capsules, sachets, and powder blends. This reduces sticking, agglomeration, and dosing inconsistencies.
  • Enhanced stability over time
    Microencapsulation protects sensitive ingredients from oxidation and degradation, contributing to extended shelf-life and greater quality consistency in the finished product.
  • Better compatibility in complex formulations
    FlowActives® enables the integration of lipophilic ingredients into multi-active blends, improving homogeneity and reducing undesired interactions between components.
  • Masking of unpleasant odors and flavors
    Natural oils, flavors, and other actives with strong sensory profiles can be neutralized and harmonized, improving palatability without relying on excessive masking agents.
  • Liquid-to-solid conversion
    One of the most distinctive features of FlowActives® technology is its ability to transform liquid or semi-liquid ingredients into stable solid forms, expanding formulation possibilities and simplifying manufacturing processes.


A technology designed for nutraceutical innovation

FlowActives® is not a release-oriented technology, but rather a formulation optimization tool that helps manufacturers overcome technical limitations, improve industrial efficiency, and develop more reliable, modern products.

Through this approach, IPS positions itself as a technology partner, supporting companies in the development of nutraceutical solutions that are more stable, compatible, and competitive.

 

Discover Products FlowActives®

Products FlowActives®

Technical information: composition, characterization, characteristics

Below are the technical data sheets of some of the oils and extracts that we have microencapsulated for our customers:

Prodotto FlowActives®

Nome scientifico

Granulometria

Scheda Tecnica

Microcapsules containing Linseed oil

Linum usitatissimum

100 / 600 µm

Microcapsules containing Saw Palmetto extract

Serenoa Repens

100 / 600 µm

Microcapsules containing Cinnamon essential oil

Cinnamomum zeylanicum

100 / 600 µm

Microcapsules containing Tea Tree oil

Melaleuca alternifolia

100 / 600 µm

Microcapsules containing Ginger essential oil

Zingiber officinale Roscoe

100 / 600 µm

Microcapsules containing Caraway oil

Carum Carvi

100 / 600 µm

Microcapsules containing Peppermint essential oil

Mentoloe Mentone

100 / 600 µm

Microcapsules containing Vitamin D3 in oil

Colecalciferolo

100 / 600 µm

Microcapsules containing Cloves essential oil

Eugenia caryophyllata

100 / 600 µm

Microcapsules containing Fish Oil

Omega 3

100 / 600 µm

Microcapsules containing Dill essential oil

Anethum graveolense

100 / 600 µm

Microcapsules containing Sweet Fennel essential oil

Foeniculum vulgare var dulce

100 / 600 µm

Microcapsules containing Star Anise essential oil

llicium Verum

100 / 600 µm

Microcapsules containing Juniper essential oil

Juniperus Communis

100 / 600 µm

Microcapsules containing Rosemary essential oil

Rosmarinus officinalis L.

100 / 600 µm

Microcapsules containing Borage seed oil

Borrago Officinalis

100 / 600 µm

Microcapsules containing Lavender essential oil

Lavandula officinalis

100 / 600 µm

Microcapsules containing Oregano essential oil

Origanum Vulgare

100 / 600 µm

Microcapsules containing Hemp Seed oil

Canapa Sativa L.

100 / 600 µm

Microcapsules containing Coenzyme Q10 in oil

Coenzyme Q10

100 / 600 µm

MICROENCAPSULATION PROJECTS

Our team is at hand to develop any new microencapsulation project with you. Please contact us for more information.